Fass FA D08 150G User Manual

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INSTALLATION MANUAL
APPLICATION:
FA D08 095G (95gph @16psi)
FA D08 150G (150gph @ 16psi)
Cummins 5.9L 24 Valve
1998.5-2004
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Summary of Contents

Page 1 - INSTALLATION MANUAL

INSTALLATION MANUALAPPLICATION:FA D08 095G (95gph @16psi)FA D08 150G (150gph @ 16psi)Cummins 5.9L 24 Valve1998.5-2004

Page 2

D. Slid the FASS pump into mounting brackets with the weep hole facing down. Torque (4) bolts to 110 inch pounds. VERY IMPORTANT: REMEMBERING THE

Page 3 - ¡WARNINGs!

A. Using a 3/8” hose clamp install the fuel line over the knurled flare on the QD-1001. Oil O-rings inside Quick Disconnect. E. Connect remainin

Page 4

Note: If the truck has had the retrofitted in-tank pump installed, usually installed by a Dodge Dealer after a fuel lift pump failure, a separate s

Page 5 - Adjustable Fuel Pump Series

E. Disconnect factory fuel line bracket from inlet side of the factory fuel filter and install the DIPF-2003 injection pump o-ring fuel fitting int

Page 6 - Contents

The preset pressure is approximately 16 psi. Follow these steps to check or reset the fuel pressure. The port with 1/8” Allen plug marked with the l

Page 7 - Mounting Package Contents

Answer the following questions:  Did the vehicle start fine without the FASS or HPFP? Do you have high mileage on the VP44? If yes, have your VP4

Page 8 - 1998.5-2002

Disclaimer: To help insure you receive the proper system and customer support at the local level, FASS has a VIP and Authorized Dealer network rep

Page 9

Dear Valued Customer, “Made in the USA” is not just a slogan at FASS; it’s what we live by! FASS is not only assembled in the USA but 98%+ of

Page 10

FASS Recommended Application FA D08 095G Cummins(24 Valve) 1998.5-2004 with stock - moderate horsepower modifications FA D08 150G Cummins (24 Va

Page 11

(FA D08 095G or FA D08 150G) (FA D08 095G or FA D08 150G) INSTALLATION MANUAL Follow these steps to ensure a simple installation of your new

Page 12 - 5 mm bolt

“E” To Engine Boost Compensation Port Adjustment Lock Nut Set screw ‘T’ Fuel Inlet Port Fuel Pressure Port Installation Step 1: Install Electrical

Page 13

Contents WH-1002 MP-9009 BHB-1001 THB-1001 FF-3248 FPB-2005 FL-1002 x14’

Page 14

Mounting Package Contents 10-300 PL-1005 PL-2003 Ring Terminal HC-1001 QD-1001 RS-1002 FP-1001 *Cable Ties* 4 1/4 - 20x1.75” 1/4” Nut 1/4” Loc

Page 15

C. Connect the WH-1002 wire harness branch coming from the relay to the factory power source re-moved in the Step 1b. B. Disconnect

Page 16

B. Secure THB-1001 to bolt on bracket with the RS 1002 and the (2)– 1/4-20x1 bolts, 1/4 washers, and 1/4 nuts. With the (4)-1/4-20x1.75” bolts thr

Related models: FA D08 095G

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