Fass T F16 150G User Manual Page 1

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INSTALLATION MANUAL
APPLICATION:
T F16 95G (95gph @ 10psi)
T F16 150G (150gph @ 10psi)
Powerstroke 6.4L
2008-2010
**Note: Cab and Chassis
may require modications**
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Summary of Contents

Page 1 - INSTALLATION MANUAL

INSTALLATION MANUALAPPLICATION:T F16 95G (95gph @ 10psi)T F16 150G (150gph @ 10psi) Powerstroke 6.4L2008-2010**Note: Cab and Chassis may require modi

Page 2

A. Using thread tape, install the 10-300 into “E” and the 10-301 into the “T” port (on opposite end). Torque to 40 lb./ft.² Do Not

Page 3 - ¡WARNINGs!

D. Secure PFB-2002 and RS-2001 with (1) hex bolt 1/2” -20 x 1 1/2” and (1) 1/2” washer to PFB-2002C C. Insert PFB-2002C in to bed channel align

Page 4

H. Assemble the FASS pump bracket PBR-2001 using the RS-2002 spacer between PFB-2002 and PBR-2001 bracket with 4-3/8 bolts, nuts, and washers. Not

Page 5

I. Once secure use 3-1 3/4 bolts and 3-WA-1001D spacers to mount the pump to the bracket. J. Apply motor oil to gasket located on filters. Attach

Page 6 - Contents

Fuel Filter –Install FWS-3003 on side of pump with draw tube in the middle of the filter nipple. Water Separator Filter –Install FS-1001 on water s

Page 7 - Mounting Package Contents

C. Insert PL-1005 into remaining fuel line using oil. Attach fuel line to the ‘E’ port of the FASS system. Torque to 18 ft./lbs. Route this line to

Page 8

G. Route the fuel line from the ‘E’ port of the FASS to the factory lift pump’s outlet quick disconnect and cut to length. Insert the PL

Page 9

Note: The Red Plastic Plugs located in the “H” ports can stay in place fuel will not flow through these ports. Coolant can be plumbed into these po

Page 10

Disclaimer: To help insure you receive the proper system and customer support at the local level, FASS has a VIP and Authorized Dealer network rep

Page 12

Dear Valued Customer, “Made in the USA” is not just a slogan at FASS; it’s what we live by! FASS is not only assembled in the USA but 98%+ of

Page 13

FASS Recommended Application T F16 095G Powerstroke 2008-2010 with stock - moderate horsepower modifications T F16 150G Powerstroke 2008-2010 w

Page 14

(T F16 095G or T F16 150G) (T F16 095G or T F16 150G) INSTALLATION MANUAL Follow these steps to ensure a simple installation of your new

Page 15

titanium Series 95 or 150 GPH 8 PSI (Approximately) In-Step 1: Install Electrical Harness Step 2: Prepare Suction and Return Lines Step 3: M

Page 16

WH-1002 MP-9052 FL-1002 x17’ Contents PBR-2002 PFB-2001 PFB-2001C

Page 17

*WE-1006* *Cable Ties* PL-1005 RM-1004 HC-1004 Ring Terminal QD-1002 HC-1001 Mounting Package Contents PLB-1212 PLB-1238 10-301 10-300 1 Hex Bolt

Page 18 - Nature of Problem

B. Secure Relay in an upright position, as shown, to prevent moisture from entering. Di-electric grease may be applied to prevent corrosi

Page 19

C. Using a HC-1001 connect FL-1002 to the junction of RM-1004. A. Mark location on the filler tube that allows you to install RM-1004. Cut tube. M

Related models: T F16 095G

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